Demonstration — illustrative data

Axis One

Meridian Machine Co. — Automated stop & pusher system

Illustrative

Working length — 8 ft

Extruded rail, cut to length. Rollers repopulate automatically.

Drive package

Powered positioning to 140 lb

Controller

10" touchscreen on swing arm

Material support

Powder-coated rollers, 18" centers

Mounting

Height-adjustable steel stands

Safety kit

Stack beacon, E-stop, full guarding

Pricing breakdown

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Specifications

Positioning accuracy	± 0.004 in
Drive capacity	140 lb powered

Current selections

Working length: 8 ft
Drive package: Push feed 140
Controller: Touch console
Material support: Roller table
Mounting: Floor stands
Safety kit: Safety plus

Economics — ROI

Scenario

Labor rate ($/h)Operator hours/dayWorking days/yrLabor reduction (%)Material cost/day ($)Waste reduction (%)Reworked parts/dayCost per rework ($)Rework reduction (%)One-time implementation ($)Recurring opex ($/yr)Realization factor (0–1)Uptime factor (0–1)

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